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Rabu, 24 Oktober 2012

Grades of Stainless Steel - Grade 321

SX 321 Technical Data

Summary

SX 321 is a titanium-stabilised version of SX 304, used in particular applications within the sensitizing temperature range.  Its resistance to sensitization, coupled with its higher strength at high temperature makes it suitable in application where SX 304 will become sensitized, or where SX 304L has insufficient hot strength.  It is not subject to weld decay (intergranular corrosion) when exposed to mildly corrosive environments.  However, welded SX 321 must never be used in highly oxidising environments as it is liable to 'Knife-line' attack.

Typical Applications
SX 321 is today used almost exclusively for service within the sensitizing temperature range (450-850oC).  In welded ambient temperature applications it has been replaced by SX 304L.  Some typical areas of application are:
                Furnace components.

                Superheater and afterburner parts.

                Compensators and expansion bellows.

Chemical Composition (ASTM A240)
 
C Mn P S Si Cr Ni Ti
SX Analysis 0.08 max 2.0 max 0.045 max 0.030 max 1.0 max 17.0 - 19.0 9.0 - 12.0 5X%C min
0.5 max
Typical 0.06  1.2 0.020 0.020 0.5 17.5 9.4 0.48

Typical Properties in the Annealed Condition
The properties quoted in this publication are typical of mill products.  Unless otherwise indicated they should not be regarded as guaranteed minimum values for specification purposes.

1. Mechanical Properties at Room Temperature
 
Typical  Minimum
Tensile Strength, MPa 580 515
Proof Stress (0.2 % offset), MPa 280 205
Elongation (Percent in Lo = 5.65 So) 60 40
Hardness (Brinell) 163 -
Endurance (fatigue) limit, MPa 260 -

2. Properties at Elevated Temperatures
Short Time Elevated Temperature Tensile Strength
Temperature, oC 600 650 700 750 800 850
Tensile Strength, MPa 390 329 280 230 190 140

Creep data
Stress to develop a creep rate of 1% in the indicated time at the indicated temperature.
Time Temperature oC 550 600 650 700 800
10 000 h Stress MPa 180 100 70 40 10
100 000 h Stress MPa 120 80 50 25 5

Creep Rupture Stress
Time Temperature oC 500 600 650 700 800
1 000 h Stress MPa 270 180 140 70 30
10 000 h Stress MPa 240 130 90 50 10
100 000 h Stress MPa 200 90 50 15 5

Recommended Maximum Service Temperature
(Oxidising Conditions)
Continuous Service            950oC
Intermittent Service             870oC

Thermal Processing
1.    Annealing Heat  from 1050 to 1150oC and cool in air.  This ensures maximum ductility of the steel.

2.    Stress Relieving SX 321 can be stress-relief annealed within the sensitization temperature range

       450-800oC without carbide precipitation occurring, thus avoiding the possibility of intergranular corrosion.

3.     Hot working

        Initial forging and pressing temperature:              1150  - 1250oC

        Finishing temperature:                                                   950oC

 

 
Note:  Soaking times to ensure uniformity of temperature are up to 12  times that required for carbon steel.  Care must be exercised with this grade, and long soaking times to ensure even distribution of carbides should be employed.  The initial reductions must be light to allow dispersion of carbides in the flow pattern during forging.


Grades of Stainless Steel - Grade 310

SX 310 Technical Data

Summary

SX 310 is a highly alloyed austenitic stainless steel used for high-temperature applications.  The high chromium and nickel contents give the steel excellent oxidation resistance as well as high strength at high temperatures.  This grade is also very ductile, and has good weldability enabling its widespread usage in many applications.
 
SX 310S is the low carbon version of SX 310 and is suggested for applications where sensitisation, and subsequent corrosion by high temperature gases or condensates during shutdown may pose a  problem.
SX 310 is manufactured in accordance with ASTM A 167 and SX 310S to ASTM A 240.

Typical Applications
SX 310/310S find wide application in all high-temperature environments where scaling and corrosion resistance, as well as high temperature strength and good creep resistance, are required.

Chemical Composition
 
SX C Mn P S Si Cr Ni
310 0.25 max 2.0 max 0.045 max 0.030 max 1.5 max 24.0 - 26.0 19.0 - 22.0
310S 0.08 max 2.0 max 0.045 max 0.030 max 1.5 max 24.0 - 26.0 19.0 - 22.0

Typical Properties in the Annealed Condition
The properties quoted in this publication are typical of mill production and unless indicated should not be regarded as guaranteed minimum values for specification purposes.

1. Mechanical Properties at Room Temperature
 
SX 310 SX 310S 
Typical  Minimum Typical  Minimum
Tensile Strength, MPa 625 515 575 515
Yield Stress (0.2 % offset), MPa 350 205 290 205
Elongation (Percent in 50mm) 50 40 50 40
Hardness (Brinell) 172 - 156 -
Endurance (fatigue) limit, MPa 260 - 260 -

2. Properties at Elevated Temperatures
The values quoted are those for SX 310.

Enquire for data on 310S .

Short Time Elevated Temperature Tensile Strength
Temperature, oC 550 650 750 850 950 1050
Tensile Strength, MPa 550 430 280 180 90 50

Creep data
Stress to develop a creep rate of 1% in the indicated time at the indicated temperature.

 
Time TemperatureoC 550 600 650 700 750 800
10 000 h Stress MPa 110 90 70 40 30 15
100 000 h Stress MPa 90 75 50 30 20 10

Creep Rupture Stress
Time Temperature oC 600 700 800 900 1000
1 000 h Stress MPa 190 110 50 35 15
10 000 h Stress MPa 170 70 35 20 10
100 000 h Stress MPa 110 55 25 10 2

Recommended Maximum Service Temperature
(Oxidising Conditions)

Continuous                     1150oC

Intermittent                      1035oC

Thermal Processing
1.    Annealing.  Heat from 1050 to 1150oC and water quench.  This treatment ensures that all carbides are in

       solution.

2.    Hot working

       Initial forging and pressing:                                    1150  - 1200oC

       Finishing temperature:                                            above 950oC

Note:  Soaking times to ensure uniformity of temperature are up to 12  times that required for the same thickness of mild steel.


Grades of Stainless Steel - Grade 309

SX 309 Technical Data

Summary

SX 309 is a highly alloyed austenitic stainless steel used for its excellent oxidation resistance, high temperature strength and creep resistance.  The lower nickel content of SX309 improves resistance to sulphur attack at high temperatures.  It is tough and ductile, and can be readily fabricated and machined.  SX 309S is the low-carbon version of SX 309, and is recommended for applications where sensitisation, and subsequent corrosion by high temperature gases or condensates during shutdown may pose a problem.
SX 309 is manufactured to ASTM A 167 and SX 309S to ASTM A240 specifications.

Typical Applications
SX 309 / 309S is used exclusively for its high temperature oxidation resistance.  It is common for SX 309, 310 and 321 to be used in the same piece of equipment in the various temperature regions.

Chemical Composition (ASTM A240)
 
SX C Mn P S Si Cr Ni
309
309S
0.20 max
0.08 max
2.00
max
0.045
max
0.030
max
1.00
max
22.0 -
24.0
12.0 -
15.0
 
Typical Properties in the Annealed Condition
The properties quoted in this publication are typical of mill production and unless indicated should not be regarded as guaranteed minimum values for specification purposes.

1.    Mechanical Properties at Room Temperature
 
SX 309 SX 309S
TYPICAL MIN TYPICAL MIN
Tensile Stength       MPa 560 515 540 515
Proof Stress (0.2% Offset)                    MPa 285 205 280 205
Elongation 
(Percent in 50 mm)
54 40 54 40
Hardness (Brinell) 164 159
Endurance (fatigue) limit                       MPa 260 260

2.    Properties at Elevated Temperatures
The values quoted are those for SX 309

Short Time Elevated Temperature Tensile Stress

 
Temperature  oC 550 650 750 850 950 1 050
Tensile Stress MPa 440 360 240 150 70 30

Creep Data
Stress to develop a creep rate of 1% in the time indicated at the temperature indicated.

 
Time Temperatureo 550 600 650 700 750 800
10 000 h
100 000 h
Stress MPa 
Stress MPa 
100
75
80
50
60
30
30
20
25
10
10
5
Creep Rupture Stress
 
Time Temperature oC 600 700 800 900 1 000
1 000 h
10 000 h
100 000 h
Stress MPa
Stress MPa
Stress MPa
180
150
100
90
50
40
35
30
20
20
10
5
5
2
-

Maximum Recommended Service
Temperature
(Oxidising Conditions)
Continuous                            1 100oC
Intermittent                                980oC

 
Thermal Processing
1.    Annealing.  Heat between 1 050oC and 1 150oC and water quench.  This treatment ensures that all carbides are in solution.

2.    Stress Relieving  250-400oC for 1 hour.

3.    Hot Working
Initial forging and pressure                            1 150-1 200oC

Finishing temperature                                           1 000oC

Note:  Soaking times to ensure uniformity of temperature are up to 12 times that required for mild and carbon steels.


Grades of Stainless Steel - Grade 316

SX 316 / 316L Technical Data

Summary

SX 316 is an improved version of SX 304, with the addition of molybdenum and a slightly higher nickel content. The resultant composition of SX 316 gives the steel much increased corrosion resistance in many aggressive environments.  The molybdenum makes the steel more resistant to pitting and crevice corrosion in chloride-contaminated media, sea water and acetic acid vapours.   The lower rate of general corrosion in mildly corrosive environments gives the steel good atmospheric corrosion resistance in polluted marine atmospheres.
SX 316 offers higher strength and better creep resistance at higher temperatures than SX 304.  SX 316 also possesses excellent mechanical and corrosion properties at sub-zero temperatures.  When there is a danger of corrosion in the heat-affected zones of weldments, the low-carbon variety SX 316L should be used.  SX 316 Ti, the titanium-stabilised version, is used for its resistance to sensitization during prolonged exposure in the 550oC-800oC temperature range.

Typical Applications
Because of its superior corrosion and oxidation resistance, good mechanical properties and fabricability, SX 316 has applications in many sectors of industry.  Some of these include:
Tanks and storage vessels for corrosive liquids.

Specialised process equipment in the chemical, food, paper, mining, pharmaceutical and petroleum industries.

Architectural applications in highly corrosive environments.

Chemical Composition (ASTM A 240)
 
C Mn P S Si Cr Ni Mo Ti
SX316
SX316L
SX316Ti
0.08 max
0.03 max
0.08 max
2.0
max
0.045
max
0.030
max
1.0
max
16.0
to
18.0
10.0
to
14.0
2.00
to
3.00
-
0.5 max
5X%C

Typical properties in the annealed condition
The properties quoted in this publication are typical of mill products and unless indicated must not be regarded as guaranteed minimum values for specification purposes.

1. Mechanical properties at room temperature
 
SX316 SX316L SX316Ti
Typical  Minimum Typical Minimum Typical Minimum
Tensile Strength, MPa 580 515 570 485 600 515
Proof Stress (0.2 % offset), MPa 310 205 300 170 320 205
Elongation (Percent in L = 5.65 So) 55 40 60 40 50 40
Hardness (Brinell) 165 - 165 - 165 -
Erichsen Cup Test Value mm 8 - 10 - 10 - 11 - - -
Endurance (fatigue) limit, MPa 260 - 260 - 260 -

2. Properties at elevated temperatures
The values given refer to SX 316 and SX 316 Ti only as strength values for SX 316L fall rapidly above 425oC.

Short Time Elevated Temperature Tensile Strength
Temperature, C 600 700 800 900 1000
Strength, MPa 460 320 190 120 70

Creep data
Stress for a creep rate of 1% in 10 000 h
Temperature, oC 550 600 650 700 800
Stress, MPa 160 120 90 60 20

Recommended Maximum Service Temperature
(Oxidising conditions)
Continuous Service            925oC
Intermittent Service             870oC

3. Properties at Sub-Zero Temperatures
( SX 316 )

 
Temperature oC -78 -161 -196
Proof Strength (0.2% Offset) MPa 400 460 580
Tensile Strength MPa 820 1150 1300
Impact Strength (Charpy V-Notch) J 180 165 155

4. Corrosion Resistance
4.1    Aqueous
         For specific conditions, consult VRN technical staff.  As a rough guide, the following examples are given

         for pure acid-water mixtures.

 
TemperatureoC 20 80
Concentration, (-% by mass) 10       20       40       60       80       100 10       20       40       60       80       100
Sulphuric Acid 0          1         2         2         1          0  2          2         2        2         2         2 
Nitric Acid 0          0         0         0         0          1 0          0         0        0         1         2
Phosphoric Acid 0          0         0         0         1          2 0          0         0        0         1         2
Formic Acid 0          0         0         1         1          0 0          0         1        1         1         0
 Key:         0 = resistant    -    corrosion rate less than 100 mm/year
                 1 = partly resistant    -    corrosion rate 100 m to 1000 mm/year

               
2 = non resistant    - corrosion rate more than 1000 mm/year
 
4.2    Atmospheric
          The performance of SX 316 compared with other metals in various environments is shown in the

          following table.  Corrosion rate is based on a 5 year exposure.

 
Environment Corrosion Rate (mm/year)
SX 316 Aluminium-3S Mild Steel
Rural 0.0025 0.025 5.8
Marine 0.0076 0.432 34.0
Marine-Industrial  0.0051 0.686 46.2
Note:  For corrosion resistance of SX 316 relative to other types, see the section in Comparative Data.

4.3    Thermal Processing
4.3.1 Annealing. Heat from 1 010oC to 1 120oC and cool rapidly in air or water.  The best corrosion
          resistance is obtained when the final annealing temperature is above 1 070oC.
4.3.2 Stress relieving.  Heat from 200 - 400oC and air cool.
4.3.3 Hot working
          Initial forging and pressing:                                    1150  - 1200oC

          Finishing temperature:                                            above 900oC

          For upsetting operations, forgings

          should be finished between:                                   930 and 980oC

          All hot working operations should be followed by annealing.
Note:  Soaking times to ensure uniformity of temperature are up to 12  times that required for the same thickness of mild steel.

Cold Working
SX 316 / 316L, being extremely tough and ductile, can be readily fabricated by cold working. Typical operations include bending, forming, deep drawing and upsetting.